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Super Heater

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                                                        SUPER HEATER   Super heater is a device used to convert saturated steam or dry steam in to super heated steam with out raising its pressure .                                      Super heater are used to super heat the wet steam or dry steam generated by boiler . Its function is to removed the last traces of moisture [1% to 2%] from the saturated steam coming out of boiler.    RSH inlet flue gas temperature 700 0 C   to 750 0 C   RSH outlet flue gas temperature 500 0 C   to 600 0 C         Super heater is important boiler accessory which is placed in the path of flue gases to recovery some amount of their heat & through which steam passed . Chromium nickel or Chrome molybdenum alloys to with stand temperature as high as 650 0C to prevent metal crack .      Super heater – Low carbon steel is used when the temperature of superheater is below 427 0 C .       Super

ESP ( Electrostatic Precipitator)

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                    Boiler ESP (Electrostatic Precipitator)    Electrostatic Precipitator is a device that removes suspended dust particles from a gas or exhaust by applying a high voltage Electrostatic charge and collecting the particles on collecting plates .                                 GDS – Gas Distribution screen Inlet gas distribution . Velocity after gas distribution screen reduce below 1 m/s . Emitting Electrode collecting plate Discharge electrode (-VE Charge) Collecting Plate ( +VE Charge)  One emitting  electrode collecting plate between two collecting plate . create a group transfer rectifier set .     Transfer rectifier is an electronic device that can be used to convert alternating current (AC) , which reverse direction , in to direct current (DC) . AC to DC Rectifier .                                                                         Corona Effect    If the applied voltage is high emitting an electric corona discharge ionizes the air around the electrodes wh

Boiler

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  BOILER       Boiler is a closed pressure vessels , which is strongly constructed by steel and iron . When water converts to steam by the application of heat is known as Boiler .             As per IBR rule (Indian boiler Regulation) act 1973 boiler means 22.75 litre and above for generating steam specially is known as Boiler .                                                                  MOUNTING              These device gives safety to the Boiler . v MSSV by pass v                  Water level Indicator v                  Air vent / Drum Vent v                Pressure Gauge v             Temperature Gauge v              Start-up vent v              TCV / Attemperator -   Temperature control valve v                Safety Valve v               Blow down valve   (1) IBD – Intermittent blow down                                 (2)CBD- Continuous blow down v               Man hole door v                NRV ( Non-returning valve)      1 MW = 4.1 Ton (Ste